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SY300 · Process Control Trainer

Process Control Trainer

Learning Objectives
  • Understand feedback control loops and closed-loop systems
  • Master PID controller tuning and parameter adjustment
  • Study temperature, flow, level, and speed control processes
  • Explore process dynamics: dead time, time constants, and stability
  • Conduct hands-on experiments with real control hardware
  • Compare simulation results with real-world control behavior
  • Develop proficiency in process engineering and automation design
SY300
Description
    The SY300 is the modular base platform of the Sangari process control training system. It allows quick, ergonomic assembly of individual process control modules — from simple temperature control experiments to complex multi-loop process configurations combining temperature, flow, level, and speed control.
SY300 base unit — all SY3xx modules installed
Stabilized Power SupplySY354
Reference Variable GeneratorSY352
Air Flow SourceSY341
Windmill Type AnemometerSY342
Two Position ControllerSY353
Data Acquisition InterfaceSY350
PID Digital ControllerSY351
Motor-generator systemSY331
Temperature Control ModuleSY311
Fluid Level & Flow ControlSY321
SY300 base unit — all SY3xx modules installed
Frame Specifications
    Structure Two-level, two-line frame
    Base T-base
    Panel mounting Without channel, for direct mounting of the experimental panels
    Height approx. 73 cm
    Width approx. 124 cm
    Depth approx. 30 cm
    Ergonomics Allows ergonomic installation and operation of all training-system modules
Control Engineering Software

    The system includes a software package for the analysis, design and simulation of control systems, intended for control-engineering and automation applications. It is compatible with the data-acquisition system used on the training bench and provides the analysis, synthesis and simulation of classical control loops — including all the components needed for control-system analysis.

  • Analysis & system identification
    • Identification of linear systems from measured input/output evolution
    • Step-response analysis of linear transfer systems
    • Bode diagrams, root locus, locus curve and pole-zero distribution
    • Operating-point setting for system-identification procedures
    • Extended measurement functions in all modules
  • Controller design & synthesis
    • Synthesis of linear controllers using standard control elements
    • Design, simulation and optimization of conventional control loops
    • Design of fuzzy control loops
    • Design of hybrid control loops
    • Extended set of PID tuning rules
  • Simulation & workflow
    • Unlimited number of function blocks
    • Parameter modification during simulation
    • Automatic simulation series for parametric studies (batch mode)
    • Numerical optimization of user-defined block parameters
    • Global sampling-time adjustment for discrete blocks
  • Operation, monitoring & extensibility
    • Graphical elements for process operation and monitoring
    • Block monitoring through dedicated windows
    • Graphical display of connection nodes
    • User-definable block palettes and quick color selection for graphics
    • Extended interface for user-defined DLL modules
Scope of Delivery
Accessories

    A set of experimental connection accessories is supplied for building the laboratory circuits: safety bridges for use in low-voltage circuits and laboratory safety experiment cables.

Part of package

Process Control Training System

SY300
SY311
SY321
SY331
SY341
SY342
SY350
SY351
SY352
SY353
SY354

A complete modular platform for hands-on learning of feedback control, PID tuning, and process dynamics using real thermal, fluid, and mechanical systems.

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